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Blu-ray Player build-up with the HeatSync 2500 Mini-Client

We designed a special HeatSync System exclusively for the new Intel DG45FC and ZOTAC 9300-ITX  motherboard. These new MB's features a socket 775 Core2 Duo desktop processor for outstanding performance while playing back Blu-ray. The HeatSync System dissipates heat from the processor into the case and includes a third heatpipe to keep the chipset cool.

 

We created a new tray-load drive option for the slim-line Sony NEC Optiarc BC-5500S Blu-ray drive. An aluminum cover plate is finished to match the faceplate for a seamless appearance. A custom machined eject button is built-into the plate.

Update: Also available is the Sony NEC Optiarc BC-5600S Slot-load Blu-ray drive.

 

The matching tray cover plate is attached to the front of the drive and ejects with the drive tray.

 

We chose the Sony NEC Optiarc BC-5500S Blu-ray drive for several reasons:
  • Slim-line size takes up less space
  • Serial ATA interface connects directly to MB -no IDE adapters required
  • Low cost, only $300, compared to $800-950 for the Panasonic UJ-225

Update: Also available is the Sony NEC Optiarc BC-5600S Slot-load Blu-ray drive.

 

A simple connection interface for both power and data. The BC-5500S and BC-5600S drive requires a special slim-line SATA cable which we have in stock.

 

To make installation easy, we made up a special version of the 200 watt DC-DC power converter. We added a P4 power cable to the PW-200-V, which has solder pads for this purpose. We also changed the power input connector to 6-pin for use with our heavy-duty fanless AC adapter. The input connector is wired to the converter board with four wires for higher current capacity without voltage drop.

 

Shown above is a fully built-up system. Cable routing is very simple and clean. Heat is distributed equally throughout the chassis. Ventilation holes in top and bottom prevent heat build-up. For chassis thermal performance capabilities, see the test results below

 

Easily add 4TB of external storage to the HeatSync 2500 with the addition of a PCIe x1 RAID card and multilane adapter. A single multilane cable directly connects to a separate storage case like our Mass-Storage 4x for super fast data throughput. Shown above is the Highpoint Rocket RAID 2300 card connected to our Multilane Cable Adapter rear panel option.

 

Thermal testing with DG45FC motherboard

Test Conclusion:

At 100% load, the fanless HeatSync Cooling System kept the processor 3C degrees cooler (including change in ambient air temp) than the stock Intel fan-cooled heatsink. The ICH ran 21C degrees cooler and the MCH ran 10C cooler using the HeatSync Cooling System.

To get the best playback performance, see Intel DG45FC Set-up Information

 

We have also designed a special HeatSync System for the new ZOTAC 9300-ITX motherboard. This MB  uses a socket 775 CPU and includes a built-in NVIDIA 9300 graphics chipset.
Thermal testing the ZOTAC 9300-ITX motherboard

Components required for full build-up:

Purchase from retailer:

  • Intel DG45FC or ZOTAC 9300-ITX motherboard
  • Core2 Duo processor, 45nm models E8xxx and E7xxx
  • Matched pair of DDR2 memory modules
  • Sony NEC Optiarc BC-5500S Tray-load Blu-ray drive
  • or Sony NEC Optiarc BC-5600S Slot-load Blu-ray drive
  • 3.5" or 2.5" HDD

Purchase from A-Tech Fabrication:

  • HeatSync 2500 Mini-Client case
  • HeatSync Cooling System
  • 200 watt DC-DC 6-pin power converter
  • 12 volt AC power adapter -6-pin
  • 20-pin ATX power extension cable
  • Slim-line SATA power/data cable

Optional external storage:

See the HeatSync 2500 Mini-Client Order Form for more information

NEW! Now available as a complete, fully assembled, ready to run system, see Complete Systems Order Form for details.
 

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